XDP Common Rail / Piezo Fuel Injector Testing & Inspection Service
Are you trying to diagnose poor running conditions in your truck? Are you unsure if your fuel injectors are the issue? XDP’s Fuel Injector Test Service helps you easily and accurately diagnose your fuel injector issues without guessing or just “throwing parts” at your truck. Using the XDP Test Service you can test a whole set of injectors, or a single injector in an Association of Diesel Specialists (ADS) member shop. Each test is performed by a certified Bosch Master Technician, on a Bosch EPS 205 Test Stand. You will receive your results within 2-4 business days from the time XDP receives your injectors.
HOW IT WORKS:
XDP's Injector Testing and Inspection Service is priced per fuel injector. Simply add the quantity to be tested to the cart, check out, and then proceed with the steps below. Each test is priced individually, per injector.
Package your injectors for shipping. Ensure they are clean and well packaged to avoid fluid leaks or shipping damage.
Write your order number and "Injector Testing Service" on the outside of the shipping box.
Ship your injectors to XDP using your preferred shipping method. It is highly recommended that you use a trackable method and insuring your shipment.
An email confirmation will be sent once XDP receives your injectors.
XDP East Coast Distribution Center
1001 New Hampshire Ave
Lakewood, NJ 08701
A certified Bosch Master Technician will visually inspect each fuel injector including the nozzle and solenoid. After a visual inspection each injector will then be tested on the Bosch EPS 205 Test Stand. On the stand, fuel injectors will be tested for complete function from the injector solenoid, to the injector nozzle flow, as well as the individual tests performed below.
- Visual Inspection
- Ultrasonic Cleaning
- Injector Test
- Back Pressure (Piezo Injectors Only)
- ISA Detection (Select Bosch Piezo Injectors)
- Resistance Test (6.4L Powerstroke Only)
- Leak Test
- Return Leakage Quantity Test
- Injector Flow Test - Injected Fuel Quantity
RESULTS & OPTIONS:
After the tests are performed you will receive an email containing a PDF of test results directly from the Bosch EPS 205 Test Stand, along with a copy of the handwritten visual inspection report, and injector images (if required). XDP also has some options for you depending on the outcome of the testing.
Option 1 - Return Injectors: XDP will return your injectors with new copper washers and o-rings for injector bodies (where required). A flat rate fee of $9.95 for return packaging and shipping applies.
Option 2 - Purchase New Injectors: If you choose to purchase new injectors, XDP will provide you with a core credit and 10% off on your choice of any new or remanufactured injector or injector set.
2003-2007 Dodge 5.9L Cummins (Common Rail Injectors)
2007.5-2018 Dodge 6.7L Cummins (Common Rail Injectors)
2008-2010 Ford 6.4L Powerstroke (Piezo Injectors)
2011-2019 Ford 6.7L Powerstroke (Piezo Injectors)
2001-2004 GM 6.6L Duramax LB7 (Common Rail Injectors)
2004.5-2005 GM 6.6L Duramax LLY (Common Rail Injectors)
2006-2007 GM 6.6L Duramax LBZ (Common Rail Injectors)
2007.5-2010 GM 6.6L Duramax LMM (Common Rail Injectors)
2011-2016 GM 6.6L Duramax LML (Common Rail Injectors)
Q: HOW DO I READ TEST RESULTS?
A: The test results will include a pass or fail diagnosis. It will not be necessary to decode all of the technical information that will be provided.
Q: HOW DO I PROPERLY PACK MY INJECTORS?
A: Fuel injection components can be the most expensive part of a diesel engine. Protect your injectors in a well fitting box with proper packaging material. Ensure that they are clean and bagged to eliminate the risk of leak-through damaging a box. In addition, some injectors such as Ford 6.7L, or Duramax LML have return line fittings that can be extremely fragile and once broken, render the injector useless. Proper packaging is crucial. Click here to view proper packing procedure.
Q: WHAT IF I DON'T INSURE MY SHIPMENT?
A: You can send your injectors to XDP using any method you would like. XDP recommends a trackable and insured method for your protection.
Q: WHAT DO I GET?
A: With the XDP Injector Testing Service your injectors will be tested by a Certified Bosch Technician. You will then receive an email with a PDF of test results. If you choose for your injectors to be returned, you will get new injector o-rings and copper washers (where required). If you choose to purchase new injectors, XDP will provide you with a core credit, and discount on a replacement injector or injector set.